The Maintenance 4.0 Blog

Tribotip#6 VISCOSITY VS SHEAR STABILITY

Jul 15, 2018 4:15:22 PM / by Jimmy Kukulski posted in Insider, Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication, lube

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Tribotip#5 EXTREME PRESSURE VS ANTIWEAR

Jul 15, 2018 4:09:19 PM / by Jimmy Kukulski posted in Insider, Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication, lube

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Tribotip#4 VISCOSITY

Jul 15, 2018 4:02:08 PM / by Jimmy Kukulski

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TRIBOTIP#3 VISCOSITY

Jul 15, 2018 3:21:15 PM / by Jimmy Kukulski posted in Insider, Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication, lube

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Tribotip#2 Viscosity

Jul 15, 2018 3:01:38 PM / by Jimmy Kukulski posted in Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication, lube

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Tribotip#1

Jul 15, 2018 2:45:22 PM / by Jimmy Kukulski posted in Insider, Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication

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Vibration Report Value

Apr 27, 2018 4:39:50 PM / by Jimmy Kukulski posted in Insider, Overall equipment effectiveness, OEE, Overgreasing, SPL, Smart Factory, Maintenance 4.0, Precision Lubrication, Single-point lubricator, Preventive Maintenance, Fan bearings, Precision Lubricants, Industry 4.0, Proactive Maintenance, Predictive Maintenance, Lubrication

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https://www.youtube.com/watch?v=vHXL5mMQF-g&t=45s

Ive seen a variety of vibration reports from many different sources over the last few years. There are the in house analytics that vary from an on site certified analyst, to cat 3 certified analysts. There are companies that can come into your facility and then send a report to your MM or RE. There are now remote monitoring that can be built into your CMMS, or cloud based solutions that back end into your CMMS. To be honest, theres at least some value in all of them. However, for the money, its difficult to beat the most advanced cloud based continuous monitoring services. You get some of the best people in the world looking at your data, for a fraction of the price of an on site tech. You also get big data analytics and AI output. You get 24/7/365 service, and the reports are completely customizable to your program.

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A fan of lubricating large fans

Mar 9, 2018 1:47:59 PM / by Jimmy Kukulski posted in Overgreasing, Fan bearings

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Sometimes a couple extra pumps on the grease gun can cause overheating and force you to shut down a piece of equipment.  In fact, we see a lot more problems from over-greasing than under-greasing. Here’s a quick video about how you can save time and money (and even bring down power consumption) by properly lubing large fan bearings.

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SPLs in tough environments

Mar 9, 2018 12:44:38 PM / by Jimmy Kukulski posted in OEE, SPL, Single-point lubricator

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I can’t find a lot of places that are more irritating—or more dangerous—than on top of a cooling tower during the Michigan winter. It’s 20 degrees outside, but the steam coming out of the tower is about 100 degrees so the difference in temperatures is brutal.  Check out this video about using the right single-point lubricators to reduce breakdowns, energy usage and stress on the equipment (not to mention the people whose job it is to maintain it). 

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Too much of a lube thing. 

Mar 9, 2018 10:07:47 AM / by Jimmy Kukulski posted in Overall equipment effectiveness, OEE, Overgreasing

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The biggest lubrication mistake most companies make is that they have too many lubricants.

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